Product Description

The black zirconia support plate is made of high-purity zirconia ceramic and can be customized in structure using 3D printing. Available information indicates that this type of component is intended for filtering and supporting molten metal at high temperatures. It can withstand temperatures above 1600℃ and uses interconnected three-dimensional pores to help capture inclusions. The actual pore structure, overall dimensions, installation method, and suitable operating conditions must be further confirmed based on the drawings and gating system.

Basic Information

• Name: Black zirconia support plate.
• Product category: Zirconia ceramics.
• Primary material: High-purity zirconia; available information specifies a purity of approximately 99%.
• Forming process: 3D printing; subsequent sintering, precision machining, and surface treatment methods must be confirmed according to order requirements.
• Structure and specifications: The support surface, pore structure, overall dimensions, mounting interface, and tolerances are evaluated based on the drawings and actual operating conditions; they are not predefined without confirmed specifications.

Applications and Usage

• Filter elements or supporting components in high-temperature molten metal filtration systems.
• Inclusion filtration and structural support during the pouring of stainless steel and alloy steel melts.
• High-temperature ceramic components for filtering molten superalloys.
• Filter components for pouring systems handling high-temperature molten metals such as titanium alloys.
• Precision casting tooling components requiring customized pore structures, non-standard outer profiles, or specialized mounting methods.

Performance and Structural Selection

Performance:

• With a suitable gating system and process parameters, interconnected pores can help capture some inclusions and improve the cleanliness of the molten metal entering the mold cavity.
• The high-temperature stability of zirconia ceramics provides a material basis for high-temperature molten metal filtration and support, reducing the risk of incompatibility due to insufficient component temperature resistance.
• Customizing the support surface, pores, and mounting structure to the drawings can help match different filtration locations and gating systems; actual filtration performance must be confirmed through sample testing and process validation.

Structural Selection: High-purity zirconia material: Based on high-purity zirconia ceramics, suitable for component designs requiring high-temperature stability and material cleanliness.；3D-printed structural customization: Complex geometries, pore layouts, and interface configurations can be evaluated according to the requirements of the support plate or filter support structure; specific forming capabilities are subject to drawing review.；High-temperature operating compatibility: Available information indicates suitability for use at temperatures above 1600℃, making the component suitable for contact with or proximity to high-temperature molten metal; the actual temperature limit must be confirmed through process validation.；Filtration assistance from interconnected pores: Three-dimensional interconnected pores facilitate molten metal flow and help capture some non-metallic inclusions; porosity, pore size, and filtration efficiency must be confirmed based on product design and operating conditions。。Structural dimensions, tolerances, installation method, operating temperature, load, and media conditions must be confirmed based on the drawings and actual operating conditions.

Inquiries and Customization

When requesting a quote, please provide product drawings or sketches, key dimensions and tolerances, material grade, operating temperature, load, media, assembly method, surface requirements, quantity, and inspection standards to help us confirm the material, structure, and machining route.